Water Mist Quenching System For Aluminum Profile Extrusion Machine

Quenching system
The quenching system is a quenching device that integrates spraying, water spraying, water passing, and strong air cooling, which can enhance the mechanical properties of industrial materials such as aluminum, and can choose different cooling modes according to different product shapes. It has the function of automatic database storage. .
The quenching system is a set of quenching device that integrates spray, water and strong air cooling, which can enhance the mechanical properties of aluminum and other industrial profiles. Different cooling methods can be selected according to product shape, with automatic database storage function
All actions and adjustments of the system are controlled by the man-machine interface, which is easy to operate.
In order to improve production efficiency, the system is designed with a recipe memory function. The next time the same product is produced, the recipe data will be called for production.
Design memory function to improve production efficiency, data record will be saved and repeated in next production.

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Product Detail

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Product Advantages

1. It can meet the needs of cooling strength of different metals and ensure the mechanical properties of the product.

2. Effectively reduce the deformation of profiles and ensure the dimensional accuracy of products.

3. Significantly improve the pass rate.

4. The energy-saving effect is obvious, and the production cost is effectively reduced.

5. Easy to operate and reduces the dependence on operation.

Function Description

1. Four-in-one function of air cooling, air-mist mixing, mist cooling and high-pressure jetting.

According to the sensitivity of different alloy quenching to cooling strength, and different wall thicknesses, different cooling forms are selected. - Air-mist mixing has higher intensity than air cooling, effectively reducing energy consumption.

2.Circumferential multi-channel nozzle flow differential adjustment function.

The cooling strength can be adjusted according to the difference in the wall thickness of the profile section, which can effectively reduce the deformation of the profile.

3. Circumferential multi-column air outlets and air volume adjustment

The system adopts the design of circumferential multi-column air outlets, and the air volume and air pressure of each column can be adjusted.
Every position of the extruded profile can be cooled uniformly, effectively reducing deformation.

4. The tuyere in the middle and the tuyere on both sides can be adjusted up and down (for large tonnage machines)

The top air vent and the two side air vents can be adjusted up and down to adapt to the height of the profile. This structure is particularly important for large-scale quenching devices. Same functionality for compatible mounted water-cooled sprinklers.

5. Human-machine interface control and parameter memory function

Man-machine interface control, all actions and adjustments of the system can be controlled through the man-machine interface, which is easy to operate. Parameter memory function, in order to improve the efficiency of adjustment, the control system has designed a parameter memory function. Each reasonable process parameter system can be memorized, and the next time the same product is produced, the system will call the memorized parameters for production. The system has remote debugging, monitoring and maintenance functions.